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[Problem Solving Case] Low Friction Coating for Automobile Engine Pistons

[Problem Solving Case] Low Friction Coating for Automobile Engine Pistons

Testing the appropriate formulation of solid lubricants, treatment temperature, and dispersion amount! A case where suitable low friction properties were achieved.

We would like to introduce a case study of problem-solving using "low-friction and sliding coatings." Various coatings are being considered to achieve lower friction in automotive engine pistons, but issues can arise regarding their durability and maintenance of quality, making the realization of more suitable low-friction coatings a challenge. The low-friction coating processed by our company is a dry lubrication coating that disperses solid lubricants such as molybdenum disulfide, PTFE, and graphite in a hard resin, ensuring high durability and low friction across a wide range of load areas and speeds. It has also been adopted for racing engine pistons. By optimizing the formulation and dispersion of solid lubricants, we contribute to fuel efficiency through reduced friction. [Key Points of Problem Solving] - Conducted tests on the appropriate formulation of solid lubricants, processing temperature, and dispersion amount. - Achieved favorable low friction properties. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service
  • Low Friction Coating

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For those troubled by scratches on the resin guide.

For those troubled by scratches on the resin guide.

Reduce friction with the conveyed items and minimize scratches and wear particles on the resin guide.

■Do you have any of these concerns? - Equipment operation is unstable due to friction or snagging. - I want to reduce the burden of lubrication, cleaning, and parts replacement. ■General measures and criteria for selecting surface treatments For scratches on resin guides, first consider material changes, reducing contact width, using rollers, and adjusting surface pressure and position. If the shape cannot be changed and friction or wear debris with the conveyed items is an issue, low-temperature processable low-friction coatings are candidates. Consider low-temperature process coatings based on the resin's heat resistance, deformation, and whether it generates static electricity. ■You can consult us from the stage of your concerns - Even if the target object or usage conditions are not determined, please let us know your concerns. - Based on the information you provide, we will suggest candidates for surface treatments and points to confirm. - We will propose the provision of test pieces or prototypes depending on the situation. Please contact us first. - If you want to know about the functions and features of surface treatments, please download and view the catalog.

  • Surface treatment contract service
  • Low Friction Coating

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